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What Is A Resin Capsule?

Dec 01, 2023 Leave a message

What are the characteristics of resin anchoring agents(resin capsule)?

What Is A Resin Capsule?

Handan Zhongfu's high-strength anchoring agent is a paste-like bonding material formulated by blending unsaturated polyester resin with marble powder, accelerators, and auxiliary materials in specific proportions. The paste and curing agent are packaged separately in dual-component cartridges using specialized polyester film. When mixed, this bonding material securely anchors the rod body to the coal-rock formation. This product boasts a long shelf life, high anchoring strength, and ease of application. Compatible with metal or fiberglass anchors, it finds extensive use in underground engineering, slope support, vertical shaft equipment installation, structural component connections, and equipment foundation anchoring. It stands as the optimal anchoring material for modern anchoring projects.

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How Does a Resin Capsule Work?

1

Insertion:The capsule is placed into a pre-drilled borehole.

2

Mixing: The rock bolt is inserted and rotated, rupturing the capsule and mixing the resin and catalyst.

3

Curing: The chemical reaction causes the resin to harden rapidly, anchoring the bolt within seconds or minutes

4

Load Bearing: Once cured, the system provides massive pull-out resistance to stabilize the rock strata

 

 

Resin Capsule Color Coding & Setting Speeds

 

1

Red:Super Fast (approx. 30 seconds)

2

Yellow: Fast (approx. 60 seconds)

3

BLUE: Medium (approx. 90-120 seconds)

4

White: Slow (above 150 seconds)

 

 

 

Quality Issues and Solutions for Resin capsules

1. Resin Anchorant Shelf Life and Storage:

Shelf Life: First, as a manufacturer with ample production capacity, we initiate production only after order confirmation with customers, ensuring products always carry the latest production date. Second, our sales team employs the fastest logistics methods to guarantee timely delivery.

Storage: Storage conditions are clearly specified on the packaging and in the instruction manual.

2. Separation and Settling of Anchoring Agent Cartridges

Issue: After prolonged storage, fillers in the resin mortar settle, compromising anchoring effectiveness.

Product Formulation Optimization: Enhance storage stability by incorporating anti-settling agents and other technical measures.

3. Does the load-bearing capacity meet standards?

Authoritative Test Reports Provided: Zhongfu Anchor Agent has passed testing by national authoritative institutions and provides detailed test reports, including typical load-bearing capacity data on various substrates (such as C30 and C50 concrete).

Batch Inspection Reports: We commit to and provide factory inspection reports for each batch of products to demonstrate consistent performance.

4. Adaptability of Curing Speed to Ambient Temperature

Issue: During summer, high temperatures cause rapid curing that prevents timely application; in winter, low temperatures result in slow curing, severely impacting construction progress.

Solution: Handan Zhongfu offers a series of products with varying gel and cure times-including slow, medium, fast, and ultra-fast options-clearly specifying their applicable temperature ranges and curing durations.

5. Anchor rod products compatible with grouting agents:

We provide comprehensive mining and industrial support solutions, manufacturing our own slotted anchor rods, hollow anchor rods, and fiberglass anchor rods, along with accessories such as trays, welded mesh, and diamond mesh. If you require a full suite of testing products, please let us know and we will assist.

 

 
color coded resin capsules for rock bolting

Benefits of ZF Mining Resin Cartridges

 
Feature Specification
Material Reinforced Polyester Resin
Compressive Strength ≥ 60 MPa
Mixing Time 10 - 30 Seconds
Application Coal Mining, Tunneling, Civil Engineering
Storage Temperature 5°C - 25°C

 

 

 

 

Still have questions about choosing the right resin capsule for your project? [Contact ZF Mining's Technical Team] for professional advice and a fast quote.

 

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West Side Of Jianshe Street, Southwest Industrial Zone, Linmingguan Town, Handan, Hebei, China

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